Product Description

 

Product Description

 

Introducing the HMCG-I Series Harmonic Reducer

 

Get ready to revolutionize your high precision applications with the HMCG-I series harmonic reducer from HangZhou Yijiaang Automation Technology Co., Ltd! This incredible gearbox is designed to take your aerospace, robotics, semiconductors, power inspection, and automation equipment to new heights.

 

Experience the Power of Harmonic Gear Transmission

 

Discover the cutting-edge transmission mode invented by American inventor C.W.Musser in 1955. The HMCG-I series utilizes the elastic deformation of flexible working components to achieve movement and power transmission like never before. Say goodbye to traditional rigid components and embrace the flexibility that brings a whole new level of functionality to your applications.

 

Unleash the Deceleration Principle

 

With the HMCG-I series harmonic reducer, you can harness the power of the deceleration principle. Watch as the flexwheel, rigid wheel, and wave generator work together in perfect harmony to achieve seamless motion and power transmission. The innovative design ensures that the flexwheel constantly deforms, resulting in precise and efficient movement transmission.

 

Product Specifications

 

  • Product Name: Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
  • Applicable Industries: Machinery, Agricultural Machinery, Car, Robot
  • Hardened Tooth Surface: Yes
  • Installation Type: Horizontal Type
  •  

 

Don’t miss out on the opportunity to enhance your applications with the HMCG-I series harmonic reducer. Upgrade to the future of precision and efficiency today!

 

Product Parameters

Model Reduction ratio Rated torque
at input 2000r/min
Permissible CHINAMFG torque at start/stop Permissible max.value of ave.load torque instantaneous permissible max.torque Permssibie max.input rotational speed Permissible ave.input rotational speed Backlash (arc sec) Transmission accuracy(arc sec)
Nm Nm Nm Nm r/min r/min
14 50 7 23 9 46 8000 3500 20 90
80 10 30 14 51 20 90
100 10 36 14 70 10 90
17 50 21 44 34 91 7000 3500 20 90
80 29 56 35 113 20 90
100 31 70 51 143 10 90
20 50 33 73 44 127 6000 3500 20 60
80 44 96 61 165 20 60
100 52 107 64 191 10 60
120 52 113 64 161 10 60
25 50 51 127 72 242 5500 3500 20 60
80 82 178 113 332 20 60
100 87 204 140 369 10 60
120 87 217 140 395 10 60
32 50 99 281 140 497 4500 3500 20 60
80 153 395 217 738 10 60
100 178 433 281 841 10 60
120 178 459 281 892 10 60
40 50 178 523 255 892 4000 3000 10 60
80 268 675 369 1270 10 60
100 345 738 484 1400 10 60
120 382 802 586 1530 10 60

 

Company Profile

 

Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer

 

Upgrade your machinery with the cutting-edge technology of the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer from HangZhou Yijiaang Automation Technology Co., Ltd. This product is designed to elevate your transmission components, offering unmatched performance and reliability.

 

With a hardened tooth surface, this precision reducer ensures durability and longevity, making it ideal for various applications such as machinery, agricultural equipment, cars, and robots. Its horizontal installation design allows for seamless integration into your existing systems, saving you time and effort.

 

Experience the power of this ultra-thin harmonic reducer, featuring exceptional speed reduction capabilities. Its advanced gearbox technology guarantees smooth and precise operation, enabling seamless performance in CNC machine tools, packaging machinery, printing machinery, automation equipment, joint robots, medical devices, AGV, and more.

 

At HangZhou Yijiaang Automation Technology Co., Ltd, we are dedicated to delivering top-quality products and services. Our team of experts focuses on technological innovation and customer satisfaction to ensure you have the best experience possible.

 

Don’t miss the chance to enhance your machinery with the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer. Join us in driving efficiency and productivity to new heights. Contact us today!

Detailed Photos

FAQ

Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer

 

Are you looking for a high-quality gearbox/speed reducer for your machinery, agricultural equipment, car, or robot? Look no further! HangZhou Yijiaang Automation Technology Co., Ltd presents the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer.

 

Featuring a hardened tooth surface, this reducer is designed to withstand even the most challenging conditions. Its horizontal installation allows for easy integration into your current setup.

 

When selecting a gearbox/speed reducer, providing the necessary information is crucial for a perfect fit. You can start by submitting the motor drawing with parameters, and our skilled engineers will recommend the most suitable gearbox model. Alternatively, you can provide the following specifications:

 

  • Type, model, and torque
  • Ratio or output speed
  • Working condition and connection method
  • Input mode and input speed
  •  

 

By providing these details, you can be confident that you will receive a gearbox/speed reducer that meets your precise needs.

 

Don’t miss the chance to enhance your machinery’s performance with our Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer. Contact us today and experience the difference!

 

Company name: HangZhou Yijiaang Automation Technology Co., Ltd

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Application: Machinery, Agricultural Machinery, Car, Robot
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Handling Varying Torque Demands with Agricultural Gearboxes

Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

  • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
  • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
  • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
  • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

agricultural gearbox

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

  • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
  • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
  • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
  • Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
  • Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
  • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
  • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
  • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
  • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

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editor by CX 2024-05-16